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  • Visiting Brabus - the horsepower factory

    10 Apr 2024

    |

    1,756 views

    With a flagship product called the Brabus Rocket 1000, it doesn't take a genius to figure out that I'm in for a real treat with this factory visit.

    Named after the first three characters of its two founders' surnames (Brackmann and Buschmann), Brabus is a tuning company that strives for maximum performance through the increase of horsepower. And it could all be seen from its current lineup of Brabus Masterpiece creations, which ranges from a 'mere' output of 592bhp to a mind-blowing 986bhp.

    Best known for its work on Mercedes-Benz cars, Brabus is a company that provides complete tuning packages. From bodykits and exterior pieces, customised interiors, suspension upgrades, ECU tuning, to complete engine packages - Brabus works its magic on every component to create something truly special. You can imagine just how excited I was when I knew I'll be getting a tour of the Brabus Factory in Bottrop, Germany!

    We were greeted by the sight of two rows of Pagodas in perfect condition when we set foot in Brabus HQ

    Brabus nut-and-bolt restored classics

    Stepping into Brabus felt like we have been transported to the 1960s - sitting prettily in front of us were two rows of Mercedes-Benz Pagodas in perfect condition. I really mean it when I say perfect - as even after taking a closer look, I'm still finding it hard to believe that these aren't brand new cars that have just rolled out of Mercedes-Benz's factory floor.

    I'm not kidding when I say that these cars are in perfect condition!

    As we have been told, each of these cars have gone through a thorough restoration by Brabus that includes stripping the car to its bare shell, and put back together with every single component replaced or restored. A gander at the engine bay and the interior confirmed everything - these cars are as good as, or in fact even better than when they were new.

    Apart from complete restorations, Brabus' classic department also work on classic cars from around the region and internationally

    The restoration works of Brabus' classic department include classic Mercedes-Benz cars such as the W113 SL, also known as the Pagoda, and the legendary 300SL. Apart from complete restorations, Brabus also works on the classic cars from owners in the region and internationally.

    Brabus HQ in Bottrop consists of various workshops, a dealership showroom and a large warehouse

    A look into Brabus factory

    Brabus HQ in Bottrop consists of a cluster of buildings that houses various workshops, a dealership showroom and a large warehouse. We were brought around the facilities where the Brabus Masterpiece models are created, and it was a lot to take in.

    Brabus' carbon fibre body parts are manufactured in a separate facility some 10km away
    Small plastic parts are produced in-house with 3D printing and silicone-molding processes

    Upon walking through the first door, we found ourselves in an area where brand new carbon fibre body components were being inspected - the carbon fibre parts are manufactured in a separate facility that is located some 10km away. Just next door, small plastic parts were being produced using 3D printing and silicone-molding processes.

    Due to the exclusive nature of Brabus' creations, many processes are completed by master technicians with an attention to detail - the wiring process for this Brabus Crawler takes four weeks!

    With processes such as this, quality components to suit Brabus' specialised needs can be produced in limited quantities without incurring massive manufacturing costs. Due to the exclusive nature of Brabus' creations, the same ethos, which emphasises quality over mass-production ability, can be observed throughout the factory. 

    From the brutally powerful engines to the customised lavish leather interior, everything is done in-house by master craftsmen to maintain Brabus' high level of standards

    The powerful engines, extravagant leather interior, intricate wiring and aggressive bodykits are all hand built and put together by master technicians and craftsmen in the company's Bottrop facility to ensure the highest quality control.

    Brabus has invested in many high-tech machineries to complete its work in-house

    And to complete such an extensive level of work in-house, Brabus has invested in state-of-the-art machineries such as CNC milling machines, 3D printers, metal bending machines, along with many other specialised upholstery machines to work on the brand's iconic leather interiors (each Brabus Masterpiece interior requires the hides of 22 cows).

    With the amount of work that Brabus does, calling it a tuner seems like a misnomer...

    Calling Brabus a tuner might seem like a misnomer

    With the extent of Brabus' work, it doesn't seem entirely apt to call it a tuner. Why do I say so? Well, all Brabus products go through thorough research and development and rigorous testing that is far beyond what most aftermarket tuning companies does. And the result speaks for itself - Brabus' wind-tunnel tested aero upgrades has resulted in a reduced drag of 7% on the Mercedes-Benz EQS, a car that's already known to be highly aero-optimised.

    Brabus' legendary 6x6 G Wagon features a custom fully-independent suspension setup with a 10-shock absorber suspension system and bespoke six-wheel drive drivetrain

    Then there's the legendary Brabus 6x6 G Wagon, which is built with countless bespoke features, including the custom fully-independent suspension setup, portal axles, a 10-shock absorber suspension system and of course, the six-wheel drive drivetrain with five differential locks.

    The Brabus Crawler is an off-road vehicle designed from the ground-up with a fully bespoke tube-frame chassis - it is capable of 0-100km/h in less than four seconds in sand and has a tested top speed of 220km/h

    Another incredible creation that we got to witness is the Brabus Crawler - a unique off-road vehicle built upon a fully bespoke tube-frame chassis, plenty of carbon fibre and most of the drivetrain from a G Wagon along with Brabus' Rocket 900 engine package, allowing it to go from 0-100km/h in less than four seconds in sand.

    Brabus Masterpiece creations are all engineered and tested to ensure a trouble-free turnkey solution for its customers

    As wild as all these creations are, Brabus ensures that their products are all properly engineered and built. All Brabus engines are covered by a three-year warranty and are tested to be robust enough for daily use despite their incredible power output. All of its products are also TUV approved and can be used on road-going vehicles in Germany without any problems. It even has a climate-controlled rolling-road dyno room to test its cars in various operating conditions, including localised climate and fuel to ensure a trouble-free experience for its international customers.

    An excellent partnership

    Our visit to Brabus HQ was part of a tour hosted by Continental Tires to visit its longstanding partner. Tyres are vital to harness the performance of Brabus' incredible creations, as such the two brands have been working closely together.

    The Brabus 900 Rocket R is certified with a top speed of 340km/h wearing Continental Tires' SportContact 7 tyres

    We were told that the Brabus 900 Rocket R (based on the Porsche 911 Turbo S) was only able to achieve a certified top speed of 340km/h due to the collaboration with Continental Tires - the latter got its SportContact 7 tyres certified at a higher speed rating to make it happen.

    Continental Tires and Brabus work together once again, equipping the Brabus 750 Bodo Bushchmann Edition with the latest made-for-APAC MaxContact MC7

    This time, Continental Tires and Brabus worked together once again to test the limits of Continental's latest made-for-Asia Pacific MaxContact MC7 to its limits with Brabus' 750 Bodo Buschmann Edition - a supercar based on the Mercedes-AMG SL63 that can complete the century sprint in 3.3 seconds and reach a top speed of 315km/h.

    After the eye-opening tour of Brabus HQ, it was clear to see why Brabus is the perfect fit to work with a tyre company such as Continental - there's no better vessel than the brutal cars from Brabus to push the boundaries of tyre technology.

    Goh Zhi Xuan
    Story by Goh Zhi Xuan in Bottrop, Germany
    Zhi Xuan is still living in the 80s when it comes to cars. The irony - he's born in 95'.
    Photos by Continental Tires, Goh Zhi Xuan
    24.4k

    Tags

    brabus brabus factory brabus factory germany bottrop continental tires continental tyres brabus rocket germany feature brabus hq

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    Visiting Brabus - the horsepower factory

    10 Apr 2024

    |

    1,756 views

    With a flagship product called the Brabus Rocket 1000, it doesn't take a genius to figure out that I'm in for a real treat with this factory visit.

    Named after the first three characters of its two founders' surnames (Brackmann and Buschmann), Brabus is a tuning company that strives for maximum performance through the increase of horsepower. And it could all be seen from its current lineup of Brabus Masterpiece creations, which ranges from a 'mere' output of 592bhp to a mind-blowing 986bhp.

    Best known for its work on Mercedes-Benz cars, Brabus is a company that provides complete tuning packages. From bodykits and exterior pieces, customised interiors, suspension upgrades, ECU tuning, to complete engine packages - Brabus works its magic on every component to create something truly special. You can imagine just how excited I was when I knew I'll be getting a tour of the Brabus Factory in Bottrop, Germany!

    We were greeted by the sight of two rows of Pagodas in perfect condition when we set foot in Brabus HQ

    Brabus nut-and-bolt restored classics

    Stepping into Brabus felt like we have been transported to the 1960s - sitting prettily in front of us were two rows of Mercedes-Benz Pagodas in perfect condition. I really mean it when I say perfect - as even after taking a closer look, I'm still finding it hard to believe that these aren't brand new cars that have just rolled out of Mercedes-Benz's factory floor.

    I'm not kidding when I say that these cars are in perfect condition!

    As we have been told, each of these cars have gone through a thorough restoration by Brabus that includes stripping the car to its bare shell, and put back together with every single component replaced or restored. A gander at the engine bay and the interior confirmed everything - these cars are as good as, or in fact even better than when they were new.

    Apart from complete restorations, Brabus' classic department also work on classic cars from around the region and internationally

    The restoration works of Brabus' classic department include classic Mercedes-Benz cars such as the W113 SL, also known as the Pagoda, and the legendary 300SL. Apart from complete restorations, Brabus also works on the classic cars from owners in the region and internationally.

    Brabus HQ in Bottrop consists of various workshops, a dealership showroom and a large warehouse

    A look into Brabus factory

    Brabus HQ in Bottrop consists of a cluster of buildings that houses various workshops, a dealership showroom and a large warehouse. We were brought around the facilities where the Brabus Masterpiece models are created, and it was a lot to take in.

    Brabus' carbon fibre body parts are manufactured in a separate facility some 10km away
    Small plastic parts are produced in-house with 3D printing and silicone-molding processes

    Upon walking through the first door, we found ourselves in an area where brand new carbon fibre body components were being inspected - the carbon fibre parts are manufactured in a separate facility that is located some 10km away. Just next door, small plastic parts were being produced using 3D printing and silicone-molding processes.

    Due to the exclusive nature of Brabus' creations, many processes are completed by master technicians with an attention to detail - the wiring process for this Brabus Crawler takes four weeks!

    With processes such as this, quality components to suit Brabus' specialised needs can be produced in limited quantities without incurring massive manufacturing costs. Due to the exclusive nature of Brabus' creations, the same ethos, which emphasises quality over mass-production ability, can be observed throughout the factory. 

    From the brutally powerful engines to the customised lavish leather interior, everything is done in-house by master craftsmen to maintain Brabus' high level of standards

    The powerful engines, extravagant leather interior, intricate wiring and aggressive bodykits are all hand built and put together by master technicians and craftsmen in the company's Bottrop facility to ensure the highest quality control.

    Brabus has invested in many high-tech machineries to complete its work in-house

    And to complete such an extensive level of work in-house, Brabus has invested in state-of-the-art machineries such as CNC milling machines, 3D printers, metal bending machines, along with many other specialised upholstery machines to work on the brand's iconic leather interiors (each Brabus Masterpiece interior requires the hides of 22 cows).

    With the amount of work that Brabus does, calling it a tuner seems like a misnomer...

    Calling Brabus a tuner might seem like a misnomer

    With the extent of Brabus' work, it doesn't seem entirely apt to call it a tuner. Why do I say so? Well, all Brabus products go through thorough research and development and rigorous testing that is far beyond what most aftermarket tuning companies does. And the result speaks for itself - Brabus' wind-tunnel tested aero upgrades has resulted in a reduced drag of 7% on the Mercedes-Benz EQS, a car that's already known to be highly aero-optimised.

    Brabus' legendary 6x6 G Wagon features a custom fully-independent suspension setup with a 10-shock absorber suspension system and bespoke six-wheel drive drivetrain

    Then there's the legendary Brabus 6x6 G Wagon, which is built with countless bespoke features, including the custom fully-independent suspension setup, portal axles, a 10-shock absorber suspension system and of course, the six-wheel drive drivetrain with five differential locks.

    The Brabus Crawler is an off-road vehicle designed from the ground-up with a fully bespoke tube-frame chassis - it is capable of 0-100km/h in less than four seconds in sand and has a tested top speed of 220km/h

    Another incredible creation that we got to witness is the Brabus Crawler - a unique off-road vehicle built upon a fully bespoke tube-frame chassis, plenty of carbon fibre and most of the drivetrain from a G Wagon along with Brabus' Rocket 900 engine package, allowing it to go from 0-100km/h in less than four seconds in sand.

    Brabus Masterpiece creations are all engineered and tested to ensure a trouble-free turnkey solution for its customers

    As wild as all these creations are, Brabus ensures that their products are all properly engineered and built. All Brabus engines are covered by a three-year warranty and are tested to be robust enough for daily use despite their incredible power output. All of its products are also TUV approved and can be used on road-going vehicles in Germany without any problems. It even has a climate-controlled rolling-road dyno room to test its cars in various operating conditions, including localised climate and fuel to ensure a trouble-free experience for its international customers.

    An excellent partnership

    Our visit to Brabus HQ was part of a tour hosted by Continental Tires to visit its longstanding partner. Tyres are vital to harness the performance of Brabus' incredible creations, as such the two brands have been working closely together.

    The Brabus 900 Rocket R is certified with a top speed of 340km/h wearing Continental Tires' SportContact 7 tyres

    We were told that the Brabus 900 Rocket R (based on the Porsche 911 Turbo S) was only able to achieve a certified top speed of 340km/h due to the collaboration with Continental Tires - the latter got its SportContact 7 tyres certified at a higher speed rating to make it happen.

    Continental Tires and Brabus work together once again, equipping the Brabus 750 Bodo Bushchmann Edition with the latest made-for-APAC MaxContact MC7

    This time, Continental Tires and Brabus worked together once again to test the limits of Continental's latest made-for-Asia Pacific MaxContact MC7 to its limits with Brabus' 750 Bodo Buschmann Edition - a supercar based on the Mercedes-AMG SL63 that can complete the century sprint in 3.3 seconds and reach a top speed of 315km/h.

    After the eye-opening tour of Brabus HQ, it was clear to see why Brabus is the perfect fit to work with a tyre company such as Continental - there's no better vessel than the brutal cars from Brabus to push the boundaries of tyre technology.

    Goh Zhi Xuan
    Story by Goh Zhi Xuan in Bottrop, Germany
    Zhi Xuan is still living in the 80s when it comes to cars. The irony - he's born in 95'.
    Photos by Continental Tires, Goh Zhi Xuan
    24.4k

    Tags

    brabus brabus factory brabus factory germany bottrop continental tires continental tyres brabus rocket germany feature brabus hq

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